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Resource · Belt Selection

Flat Wire or Balanced Weave: Which Fits Your Line?

Both belts are open, both are metal, and both turn up on cooling, drying and baking lines. They are not interchangeable: they are built differently, driven differently, and support product differently.

Flat wire honeycomb belt carrying surface

Side by side

Flat Wire / Honeycomb BeltBalanced Weave Belt
StructureFlat strips joined by rods, forming open cellsAlternating left- and right-hand spirals joined by rods
Typical applicationsCooling, drying, baking, thermal processing, food processing, industrial conveyingBaking, cooling, drying, thermal processing, food processing, industrial conveying
DriveUsually sprocket-drivenSprocket- or friction-driven, depending on the line
What decides the choiceOpen area, airflow and product support on a sprocket driveProduct support and surface on the existing drive

Application suitability depends on belt configuration, materials and operating conditions.

What we confirm for a flat wire belt

  • ›The number of openings across the width.
  • ›Pitch, strip size and rod size, and whether tooling is needed.
  • ›The edge, taken from your photo: welded washer, button head or clinched.
  • ›The finish: stainless pickled or electropolished; carbon steel oiled.

What we confirm for a balanced weave belt

  • ›Spiral pitch and rod pitch together. When both are very small and close, the belt can be hard to weave flat.
  • ›Straight or crimped rods.
  • ›Sprocket or friction drive, and the belt width.
  • ›Welded or clinched edge.
Balanced weave belt mesh close up
Balanced weave belt: alternating spirals on rods.

Two flat wire projects

Australia · 2022

Can washing line

316L flat wire belt rebuilt from a sample, clenched edge matched.

See the project

USA · 2024

Onboard fish freezing

About 700 m to a strict OEM drawing with bend radii and no burrs.

See the project

Product pages: Flat Wire / Honeycomb Belt · Balanced Weave Belt

What to send us

The product, the line section (cooling, drying, baking), the drive type, and photos of the current belt and sprocket.

Frequently Asked Questions

Can I replace a balanced weave belt with a flat wire belt?

Only after the drive, support and product handling are reviewed together. They are built and driven differently.

Which one is easier to clean?

It depends on the product and the cleaning method. We review both before recommending a structure.

What should I send to compare them for my line?

Product, line section, drive type and photos of the current belt and sprocket.

Choosing between the two?

Send your line details and photos. Spring Liu, Sales Director, will reply with what engineering needs to compare them for you.

Document Library

Check the specification before you order or replace a belt

Compare pitch, wire, edge, surface and sprocket options with your equipment before you send a drawing or old-belt photos. 13 technical specifications and 11 production and quality control documents for JBL metal conveyor belts and sprockets, page by page on your phone or computer.

Engineering review

Not sure which specification fits your line?

Send your drawing or old-belt photos on WhatsApp. We compare them with the specification and tell you what still needs to be measured.