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Self Stacker Belt

High-Performance Self-Stacker Conveyor Belts
Save Space, Enhance Efficiency, Optimize Refrigeration Applications

High-Precision Conveyor Solutions for Maximum Productivity

JBL Metal delivers precision-engineered self-stacker conveyor belts designed for high-load conditions, ensuring stability and maximizing productivity. Key Advantages:
✅ Precision Manufacturing – Width tolerance controlled within +0-2mm, 90° side plate angle for smooth engagement and stable operation.
✅ Superior Load-Bearing – Robust plate structure enhances support strength, ensuring seamless upper and lower tier interaction with minimal downtime.
✅ Customizable Solutions – Options include stainless steel mesh, various pitch and rod configurations, and specialized sprockets tailored to your needs.
✅ Optimized Space Utilization – Reduces material loss, improves efficiency, and is ideal for industries like food processing and packaging. Choose JBL Metal for durable, high-efficiency, and low-maintenance conveyor solutions that drive your production line to peak performance.
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Standard Duty

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Standard Duty

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Various link type

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Heavy duty

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With extra strength

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Unilateral extension

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Welded Edge

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Heavy duty

What is a Self-Stacker Belt?

A self-stacker belt enables controlled, vertical product stacking, optimizing space and efficiency in food, packaging, and manufacturing industries.

Space Optimization

Self-stacker belts are designed to allow for vertical stacking, optimizing the available floor space in your production or storage facility. This is especially beneficial for high-volume industries like food processing, where space is often limited.

Precise Alignment

The design ensures smooth engagement between the stacked layers, providing precise and stable alignment for each tier of the stack. This precision helps in reducing product damage and downtime.

High Load Capacity

Self-stacker belts are engineered to carry heavy loads, ensuring high operational stability even in demanding environments. They are built to withstand high-stress conditions without compromising on performance.

Durable and Long-Lasting

Made with high-quality materials, such as stainless steel, these belts offer long-term durability and minimal maintenance requirements, ensuring a reliable and cost-effective solution.

Customizable Configurations

Self-stacker belts can be customized with various pitch sizes, mesh designs, and sprockets for seamless integration and enhanced efficiency.

Reduced Product Loss

With minimal movement between the stacked products, the self-stacker belt reduces product breakage or contamination, particularly in fragile or delicate items.

Self Stacker Belt Standard Specifications

Material:

SUS304,SUS316

1

Rod Pitch(mm):

19.05/25.4/27.4/30/30.5/38.1

2

Wire Dia( mm):

1.2/1.4/1.5/1.6/1.8

3

Rod Dia(mm):

5/6/7

4

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5

Side Guard Height(mm) :

60/80/90/120

6

Belt Width Range(mm) :

304.8~1376

7

Edge Finish:

Welded

8

Rotation Direction:

clockwise or counterclockwise

Self Stacker Belt Components

Tailor-Made Solutions & Standard Options | Designed for Performance, Precision, and Longevity.

Seamless Compatibility, Reliable Performance | Pre-Tested Sprockets for Smooth Operation

Chain

Chain

Bars

Bars

Other More

Customize Your Self Stacker Belt for Optimal Performance

Tailor-Made Solutions & Standard Options
Designed for Space Optimization, Efficiency, and Durability

SUS304/SUS316

Choose from a variety of materials including SUS304, SUS316, or other high-grade alloys depending on the specific application, including high-corrosion or high-temperature environments.
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Wire Diameter / Spiral Pitch / Rod Pitch

Custom wire thicknesses for enhanced strength and durability, ensuring the belt can handle the required load capacity. Fixed pitch option of 30mm, ensuring optimal stacking and product transport efficiency.
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clockwise / counterclockwise

Choose from clockwise or counterclockwise rotation depending on the direction of product flow within your system.
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60mm/80mm/ 90mm/120mm

Customizable side guard height options, such as 60mm, 80mm, 90mm, and 120mm, to prevent product spillage and ensure stability during transport.
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Belt Width/Belt Length

Custom widths available to fit specific system dimensions and application needs. Standard widths include 420mm, 660mm, 760mm, and 1060mm, along with other custom sizes.
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Pickling

Typically acid pickling for improved corrosion resistance and surface smoothness.
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Optimize Stacking, Enhance Efficiency

With our premium materials, precise operation, and strong load capacity,
we ensure your production line runs smoothly, safely, and without interruption.
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Space Optimization Challenges

What it is:

Maximizing stacking efficiency in limited spaces can be challenging, especially in confined or complex environments. Our solution ensures optimal utilization of space while maintaining smooth product flow.

How this benefits you:

With our customized and modular belt designs, you can achieve precise stacking solutions tailored to your space constraints. This optimization enhances operational efficiency, reduces downtime, and ensures seamless integration into your existing setup.

Unstable Stacking

What it is:

Unstable product stacking can lead to inefficiencies, product damage, and operational slowdowns. Ensuring stability in the stacking process is essential for maintaining a smooth workflow.

How this benefits you:

Our optimized pitch and side guard designs enhance stacking stability, minimizing the risk of collapse or misalignment. Additionally, we offer adjustable stacking solutions to accommodate various product types, ensuring reliability and consistency in your operations.

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Insufficient Durability

What it is:

Continuous high-load operation can cause excessive wear on conveyor belts, reducing their lifespan and increasing maintenance costs.

How this benefits you:

Our belts are constructed from high-strength, wear-resistant materials that withstand demanding conditions. Regular maintenance checks for sprockets and drive systems further enhance durability, ensuring long-term, stable performance with minimal downtime.

Cleaning and Hygiene Issues

What it is:

Ensuring hygiene in conveyor systems can be challenging, particularly when designs are difficult to clean, leading to contamination risks.

How this benefits you:

Our smooth, seamless belt designs simplify the cleaning process while meeting industrial hygiene standards. This helps prevent bacterial buildup, ensures food safety compliance, and reduces the time and resources required for maintenance.

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High Customization Needs

What it is:

Different production environments require unique belt specifications, which can complicate manufacturing and lead times.

How this benefits you:

We offer flexible customization options, allowing quick adjustments to width, pitch, and material specifications. This ensures that your conveyor system aligns perfectly with your operational requirements while maintaining efficiency and reliability.

Installation and Replacement Require Professional Skills

What it is:

The installation and replacement of self-stacking conveyor belts can be complex, requiring specialized technical expertise.

How this benefits you:

To simplify the process, we provide comprehensive installation manuals and technical training. This empowers your team or equipment manufacturers to efficiently handle installations and replacements, reducing the need for external specialists and minimizing downtime.

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REQUEST A QUOTE FOR MORE DETAILS

Continuous Production, On-Time Delivery

Stay updated with real-time production and shipping progress. Your order is in motion, ensuring timely delivery and peace of mind.

Stacking Test

550M of production

380M Shipment

750M Shipment

600M Shipment

450M Shipment

Stacking Test

1006M Shipment

820M Shipment

560M Shippment

Frequently Asked Questions (FAQ)

Key Information on Performance, Maintenance, and Application

How do I choose the right Self-Stacker Belt for my production line?

Choosing the right self-stacker belt depends on several factors, including the type of products, production line layout, operating speed, stacking height, and load requirements. We can provide customized recommendations and solutions based on your specific needs. It’s recommended to consult with our engineering team, who will provide professional guidance.

Common failures include sprocket wear, belt surface wear, unstable stacking, uneven tension, and improper installation. To minimize these issues, we recommend regular inspection and maintenance, following our operation manuals and maintenance guidelines.

The maintenance of self-stacker belts mainly includes regular cleaning, checking the wear of sprockets and drive systems, checking belt tension, ensuring the stacking area is free of debris, and periodically checking the belt connections and joints. Regular maintenance helps extend the belt’s lifespan and ensures continuous efficient operation of the equipment.
Stacking instability is often caused by irregular product shapes or changing operating conditions. To improve stability, you can select the right belt material, adjust belt speed, optimize stacking layers, and regularly check the alignment of sprockets and belts. We can also provide tailored solutions to optimize stacking performance based on your specific production needs.
How can I customize a Self-Stacker Belt to suit my production line?
We offer comprehensive customization services, allowing you to tailor belt width, pitch, material, and surface treatment according to your production line requirements. By communicating with our engineering team, we can ensure that the belt perfectly fits your equipment and meets your specific application needs.
Generally, the supply cycle for standard self-stacker belts is 2-4 weeks. The delivery time for custom products depends on the customization requirements and production schedule, typically taking longer. We will inform you of the delivery time in advance based on your order specifics.
If a self-stacker belt encounters issues during use, please contact your customer service representative or technical support team as soon as possible. We will provide remote support and, if necessary, arrange on-site repairs. We also offer regular inspection and maintenance services to help prevent potential issues.
Installation of self-stacker belts typically requires some technical support, especially in complex production environments. We provide installation manuals and technical training to assist your technicians in completing the installation smoothly. Additionally, our engineering team can provide on-site technical support to ensure the installation process runs smoothly and adheres to best practices.

Industries We Serve

Reliable and Efficient Solutions Tailored for Your Processing Needs

Frozen Meat Processing

4.Stacks pork, beef, and chicken for stable cooling and streamlined packaging.

Bakery & Pastry Production

Rapid cooling for bread and pastries to prevent cracking and excess moisture

Frozen Fruit Processing

Prevents damage to delicate fruits like berries and mangoes while maintaining freshness

Frozen Seafood

Maintains shape and quality of shrimp, fish fillets, and shellfish with efficient freezing

Frozen Ready-to-Eat Vegetables

Ensures even freezing for carrots, corn, and peas, optimizing space and handling

Cleaning Processes

Facilitates automated washing and drying of food products and equipment

Dairy Freezing

Ensures even freezing for yogurt, ice cream, and cheese, optimizing space and automation

Ready Meals

Preserves quality and shape of pizza and other pre-cooked foods.

Pharmaceutical Industry

Controls temperature and humidity in drug production

Frozen Snacks

Quick freezing for fries and dumplings to retain taste and texture

Stay Informed with Our Latest Blogs

How to Ensure Long-Term Reliability in Self-Stacker Belts: Key Quality Control Points OEMs Should Know

How to Ensure Long-Term Reliability in Self-Stacker Belts: Key Quality Control Points OEMs Should Know If a self-stacker belt fails inside your spiral freezer, it won’t just delay production—it could damage your reputation with end users. Many OEMs focus heavily on machine design but overlook the importance of belt engineering. A poorly manufactured self-stacker belt […]

Metal Conveyor Belt vs Plastic Mesh Belt: Which Fits My Equipment and Line Best?

How to Ensure Long-Term Reliability in Self-Stacker Belts: Key Quality Control Points OEMs Should Know If a self-stacker belt fails inside your spiral freezer, it won’t just delay production—it could damage your reputation with end users. Many OEMs focus heavily on machine design but overlook the importance of belt engineering. A poorly manufactured self-stacker belt […]

Quality Control Points That Make JBL Spiral Grid Belts Last Longer and Run Smoother

6 Quality Control Points That Make JBL Spiral Grid Belts Last Longer and Run Smoother When it comes to spiral grid belts for OEM food processing equipment, durability and performance are not optional—they’re critical. Procurement managers and OEM engineers alike are under constant pressure to deliver machines that perform reliably with minimal downtime. At JBL […]

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